Factory, Machinery & Electrical

On-site AI diagnostics, machine by machine.

Walk up to any asset, motor, pump, hydraulic line, or electrical panel, scan it with a handheld system, and let AI tell you exactly where the problem is. Built for technicians, reliability engineers, and inspection teams on the factory floor.

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AI insight

Bearing hot-spot located

Motor 7 · drive-end bearing · ΔT +18°C vs reference

The problem

When a machine or panel starts acting up, technicians need answers in minutes, not days. Traditional inspections rely on tribal knowledge and guesswork, pointing a thermal camera at a motor or cabinet without knowing what 'normal' is. The result is missed root causes, wrong parts ordered, electrical fires, and repeat failures.

How ThermaSight AI helps

Intelligence that fits the way you operate.

On-the-spot diagnosis

Walk up, scan, and get an AI-labeled image showing exactly where the heat anomaly is and what it likely means.

Asset-aware scanning

AI recognizes motors, gearboxes, pumps, hydraulics, and electrical panels, comparing each scan against the healthy reference for that asset class.

Electrical hotspot detection

AI labels overheating connectors, breakers, and phase imbalances in panels and switchgear, surfacing fire and outage risk before failure.

Root-cause localization

Pinpoints the failing component, drive-end bearing, valve body, or cable termination, not just 'something is hot'.

Guided inspection routes

Pre-built walk-down routes ensure every critical asset and electrical cabinet gets scanned the same way, every time.

Repair verification

Re-scan after maintenance and compare before/after thermal signatures to confirm the fix actually worked.

Reports in seconds

Auto-generated inspection reports with annotated images, severity, and recommended action, ready for the work order.

AI + thermal workflow

From signal to decision.

Scan

Point and scan

Technician scans the asset or panel with a handheld thermal or dual-view device. Capture takes seconds.

Diagnose

AI labels the problem

On-device AI identifies the asset, highlights the anomaly, and explains it in plain language, 'bearing heat, drive-end, action required' or 'phase imbalance, panel 4B'.

Act

Fix and verify

Generate a work order with annotated evidence. Re-scan after the repair to confirm the thermal signature is back to normal.

Key benefits

Operational clarity, end to end.

Faster root-cause diagnosis on the floor
Less guesswork for less experienced technicians
Consistent inspections across shifts and sites
Reduced fire and electrical outage risk
Documented evidence for every repair
Higher first-time-fix rates

Example use cases

Built for the real world.

Motor overheating

Bearing wear

Gearbox friction

Coupling misalignment

Hydraulic restrictions

Pump cavitation

Valve body leakage

Belt & conveyor drag

Electrical panels & switchgear

Circuit & breaker hotspots

Phase imbalance

Battery & energy infrastructure

Software preview

One AI platform, every signal.

Live monitoring, anomaly detection, maintenance priorities, and inspection workflows, unified in a clean dashboard built for operators and engineers alike.

Explore the platform

Hardware that feeds the intelligence layer.

Handheld thermal systems

Rugged single- and dual-view thermal devices with on-device AI for fast, guided scans on the factory floor.

Mobile inspection tablets

Pair scans with route management, work orders, and asset history in a technician-friendly app.

Reference asset library

Pre-trained thermal signatures for common motors, pumps, and panels let AI compare every scan to a known-good baseline.

View the full hardware ecosystem

Turn invisible signals into operational clarity.

Explore how ThermaSight AI can help your environment become safer, smarter, and more efficient.